Causes of Cracks and its Preventive Measures in Concrete Structures


A crack is a complete or incomplete separation of concrete into two or more parts produced by breaking or fracturing. Concrete structure has been started applying since the mid-19th century, because of the low quality of cement and at that time the development of concrete structure was slow. Until the end of the 19th century, concrete structure was getting faster development with the development of production, experimental work, computational theory and improvement of construction technique and now it has become one of the most widely used building materials in the modern construction.
cracks in concrete structures
Cracked Concrete
Cracks are one kind of universal problem of concrete construction as it affects the building artistic and it also destroys the wall’s integrity, affects the structure safety even reduce the durability of structure. Cracks develop due to deterioration of concrete or corrosion or reinforcement bars due to poor construction or inappropriate selection of constituent material and by temperature and shrinkage effects.
Cracks can be divided into two types:
·         Structural Cracks: These cracks occur due to incorrect design, faulty construction or overloading and these may endanger the safety of a building.
·         Non-Structural Cracks: They are due to internal forces developed in materials due to moisture variations, temperature variation, crazing, effects of gases, liquids etc.


Some of the causes of cracks & its preventive measures in concrete structures 

Elastic Deformation

It occurs when a material strains under stress. When two materials (having different elastic properties) built together under the effect of load then different shear stresses in these materials create cracks at the junction. Dead and live loads are the main cause of elastic deformation in any structural components of a building. 
Preventive Measures: Create slip joints under the support of concrete slab on walls. Provide horizontal movement joints between the top of brick panel and reinforced cement concrete beam/slab.

Thermal Movement 

Most materials expand when they are heated, and contract when they are cooled. The expansion and contraction with changes in temperature occur regardless of the structure’s cross-sectional area. It is one of the most potent causes of cracking in buildings which need attention.
Preventive Measures: Joints should be constructed like construction joints, expansion joints, control joints and slip joints. The joints should be planned at the time of design and be constructed carefully.

Chemical Reaction

Chemical reactions may occur due to the materials used to make the concrete or materials that come into contact with the concrete after it has hardened. Concrete may crack with time as the result of slowly developing expansive reactions between aggregate containing active silica and alkalis derived from cement hydration, admixtures or external sources.
Preventive Measures: If sulphate content in soil exceeds 0.2 percent or in ground water exceed 300 ppm, use very dense concrete and either increase richness of mix to 1:1/5:3 and to prevent cracking due to corrosion in reinforcement it is desirable to specify concrete of richer mix for thin sections in exposed locations.

Shrinkage 

Most of the building materials expand when they absorb moisture from atmosphere and shrink when they are dry. Shrinkage can be of plastic or dry. The factors causing shrinkage in cement concrete and cement mortar and their prevention measures are as following.
Excessive Water: The quantity of water used in the mortar mix can cause shrinkage. Vibrated concrete has less quantity of water and lesser shrinkage than manually compacted concrete.
Preventive Measures: Use minimum quantity of water required for mixing cement concrete or cements mortar according to water cement ratio. Cement concrete is never allowed to work without mechanical mix and vibrator.
Quantity of Cement: As a general rule, the richer the mix is, the greater the shrinkage/drying will be.
Preventive Measures: Do not use excessive cement in the mortar mix.
Foundation Movement and Settlement of Soil Shear cracks in buildings occur when there is large differential settlement of foundation and it may be either due to the following reasons:
  • Unequal bearing pressure under different parts of the structure
  • Bearing pressure on soil being in excess of safe bearing strength of the soil
  • Low factor of safety in the design of foundation
  • Local variation in the nature of supporting soil

Earthquake

Crack may occur due to sudden shift in lower layer of the earth. The voids in the earth might have suddenly collapsed and be filled with soil from the above. Many geological events can trigger earth movements but is continuous movement. 
Preventive Measures: Construct the foundation of buildings on firm ground while doing construction. Tie up the building with connecting beams at foundation level, door level and roof level. 

Vegetation 

Fast growing trees in the area around the walls can sometimes cause cracks in walls due to expansive action of roots growing under the foundation. The cracks occur in clay soil due to moisture contained by roots. 
Preventive Measure: Do not grow trees too close to the building. Remove any saplings of trees as soon as possible if they start growing in or near of walls.

Poor Construction Practices

There is a general lack of good construction practices either due to ignorance, carelessness, greed or negligence. For a healthy building it is absolutely necessary for the construction agency and the owner to ensure good quality materials selection and good construction practices. 
Preventive Measure: Proper monitoring and use of good quality of materials is required at the time of construction


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